Zeus insulated wire products are ideally suited for electric motors, generators, transformers, solenoids, and other electromechanical equipment where exceptional performance in harsh environments is crucial. Whether your application prioritizes mechanical durability, chemical resistance, or electrical performance, Zeus offers high-performance polymer solutions engineered to meet demanding operating conditions.
PEEK Insulated Wire
Zeus PEEK insulated wire was developed specifically for use in challenging environments such as the oil and gas, aerospace, and electrical industries. PEEK insulated wire provides superior abrasion resistance and the ability to withstand intense pressures and exposure to caustic fluids. For some applications, little or no varnish is needed, and slot liners may not be required. These properties make it an excellent choice for applications where long-term durability and reliable insulation are critical.
PEEK insulated wire is 100% AC spark tested* during extrusion and is available with insulation thicknesses ranging from 0.001″ (0.025 mm) to 0.080″ (2.032 mm) and in American Wire Gauge (AWG) sizes #2 to #40.
*Allowances for PEEK insulated wire are customized and based on various design requirements.
PFA Insulated Wire
Zeus PFA insulated wire combines the excellent dielectric properties and broad chemical resistance of PFA with precision extrusion capabilities to produce high-performance insulated wire for demanding electrical applications. PFA offers outstanding electrical insulation, flexibility, and high-temperature performance, making it well-suited for applications requiring dependable electrical performance in harsh operating environments.
PFA insulated wire is available in a variety of insulation thicknesses and in AWG sizes #2 to #24 to meet the requirements of diverse electrical and electromechanical applications.
We can coat both PFA and PEEK insulated wire in round, square, and rectangular profiles. We can also provide PEEK insulated wire over stranded, plated, and other wire forms. Splicing can be accomplished using Zeus PEEKshrink™ heat shrink tubing.
Other Options
In addition to PEEK and PFA, Zeus can also extrude PTFE, FEP, and more over various wire types and shapes, creating products that excel in a host of advanced applications. We also produce co-extrusions, or double-insulated wire, with two materials over conductors to give specific attributes to a finished product.
Contact our team by calling toll-free in the US 1-800-526-3842 or +1-803-268-9500 internationally today to learn more about how Zeus insulated wire can support your next project.
Electric Motors – PEEK insulated wire provides reliable electrical insulation for demanding motor applications. PEEK is often selected where mechanical durability and abrasion resistance are paramount.
Solenoids – Thin-coated insulated wire allows solenoids to be made using maximum windings to produce a maximum magnetic field within a limited space.
Wire and Cable – PEEK and PFA insulated wire provide durable insulation for wire and cable applications requiring excellent chemical resistance, high-temperature capability, and long service life.
Abrasion Resistance – PEEK provides exceptional abrasion resistance to help protect conductors in rugged operating environments. PFA also offers excellent durability while maintaining flexibility for a variety of demanding applications.
Chemical Resistance – Both PEEK and PFA are well characterized for their broad chemical resistance, helping protect wiring from corrosive media and extending service life in harsh environments.
Dielectric Strength – Both PEEK and PFA exhibit excellent dielectric properties, which help minimize susceptibility to electrical interference while providing reliable insulation across a broad range of operating conditions.
High Operating Temperature – Both PEEK and PFA are engineered for demanding thermal environments, maintaining their insulating properties at elevated operating temperatures up to 500 °F (260 °C) where conventional insulation materials may fail up.
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