Insulated Wire

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Zeus extrudes a variety of high-performance polymers, all of which are great insulators. While we are known for our extruded tubing and heat shrink products, we also excel extruding polymers over conductors to produce robust insulation for wiring. We match your specific design requirements and extrude a variety of high performance polymers over wires improving their reliability.

For over 50 years, Zeus has developed and manufactured precise polymer extrusions to meet the demands of the most advanced applications. We extrude a variety of polymers such as PEEK, PTFE, FEP, PFA and more over wiring to create products that excel in advanced applications. Our level of expertise allows our partners to advance their ideas through solutions that create scientific and commercially viable breakthroughs.

With a focus toward innovation and functionality, our team can insulate many different wire types including solid copper; silver-, tin-, and nickel-plated; stranded, square and rectangle profile, stainless steel, aluminum, and other custom types to get the most out of these products.

The oil and gas industry relies heavily on PEEK magnet wire for steam assisted gravity drainage (SAGD) motors. PEEK magnet wire’s excellent dielectric strength, continuous service temperature of up to 500 °F (260 °C), and abrasion resistance withstands the intense burdens prevalent in downhole drilling. These products are available in long continuous lengths for American Wire Gauge (AWG) sizes 3-40, and we provide 100 percent AC spark test in-line for quality assurance.

Insulated Wire is used to drive performance in electromechanical applications like actuators, generators, motors, solenoids, and transformers. The automotive and aerospace industries also utilize insulated wire in designs which require materials with good dielectrics, chemical compatibility, and abrasion resistance. Medical device engineers incorporate insulated wire in applications such as cautery instruments and pacemaker lead wires.

At Zeus, we thrive on challenges to make customized insulated wire solutions and explore new avenues for our customers. If you do not see the insulated wire product you are looking for, please contact our team or call 1-800-526-3842 toll-free in the US to see how we can help you. Internationally, you can reach us at +1-803-268-9500.