Convoluted Tubing

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Aerospace, automotive, and many other industries require tubing that can maneuver around tight and cramped spaces in critical environments. Zeus convoluted tubing offers low friction, abrasion protection, flexibility, and is available in both standard and extra flex options.

Zeus brings a diverse range of flexible convoluted products to industries including electrical and electronics, aerospace, analytical, defense, chemical, automotive, medical, and many more. Convoluted tubing is used as a protective and flexible conduit for wires and optical fibers in critical areas that demand high-performance tubing.

Zeus can produce high volumes of convoluted tubing in a range of flex sizes from various resins, including PTFE, FEP, and ETFE; other resins may also be possible.

Contact us or call 1-800-526-3842 toll-free in the US to learn more about resin possibilities for your convoluted tubing solution. You can also reach us internationally at +1-803-268-9500.

Made to Order

Zeus can customize your convoluted tubing in a variety of resins and configurations. Simply supply us with your design parameters, such as convolutes per inch, final wall thickness, major inside and outside diameters, and one of our polymer extrusion experts will contact you with a quote.

In addition to these specialized options, we also offer custom colors and value-add services for your tubing, including longitudinal slitting, drilled holes, and cut-to-length sizing. ETFE can be sourced with flares, flanges, draw downs, drilled holes, or a combination of these services. Custom profiles and multi-lumen tubing may also be available, depending on your material choice.

  • APPLICATIONS

    Wire Harness and Cabling – Our convoluted tubing products provide a superior solution as an insulator to protect electrical wire harnesses, cables, and fiber optics from temperature extremes, harsh environments, and electrical interference. The flexible nature of this tubing provides an adaptable conduit to fit securely within limited or tight spaces while giving engineers increased freedom during the design process.

  • KEY PROPERTIES

    Abrasion Resistant – Zeus convoluted tubing products are highly resistant to abrasion, making them an excellent choice for protecting your wires and cables from trauma.

    Chemically Resistant – The materials our convoluted tubing is made from are highly resistant to a broad spectrum of commonly encountered chemicals.

    Excellent Thermal Properties – The resins used to produce our convoluted tubing feature broad working temperatures that can be utilized in a variety of harsh environments.

    Flame Resistant – Zeus convoluted tubing can be manufactured from several resins that are highly flame-resistant. These products are well-adapted to conditions involving exposure to heat while also providing some degree of warning if exposed to flame.

    Longer Lengths – Our extrusion process enables us to create convoluted tubing in longer lengths. This means that you can encapsulate long cable and wire runs in a continuous manner without having to apply or join multiple tubing sections.

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