While we are known for our extruded tubing and heat shrink products, we also excel at extruding polymers over conductors to produce robust insulation for wiring. We match your specific design requirements and extrude a variety of high-performance polymers over wires, helping to improve their reliability.
Since 1966, Zeus has developed and manufactured precise polymer extrusions to meet the demands of the most advanced applications. We extrude a variety of polymers such as PEEK, PTFE, FEP, PFA, and more over wiring to create products that excel in advanced applications.
With a focus on innovation and functionality, our team can insulate many different wire types, including solid copper, silver-, tin-, and nickel-plated, stranded, square, and rectangular profiles, stainless steel, aluminum, and other custom types to get the most out of these products.
The oil and gas industry relies heavily on PEEK magnet wire for steam assisted gravity drainage (SAGD) motors. PEEK magnet wire’s excellent dielectric strength, continuous service temperature of up to 500 °F (260 °C), and abrasion resistance withstand the intense burdens prevalent in downhole drilling. PEEK wire is available in long continuous lengths for American Wire Gauge (AWG) sizes 3-40, and we provide 100 percent AC spark test in-line for quality assurance.
Insulated wire is used to drive performance in electromechanical applications like actuators, generators, motors, solenoids, and transformers. The automotive and aerospace industries also utilize insulated wire in designs that require materials with good dielectrics, chemical compatibility, and abrasion resistance. Medical device engineers incorporate insulated wire in applications such as cautery instruments and pacemaker lead wires.
At Zeus, we thrive on challenges to make customized insulated wire solutions and explore new avenues for our customers. If you do not see the insulated wire product you are looking for, please contact our team or call 1-800-526-3842 toll-free in the US to see how we can help you. Internationally, you can reach us at +1-803-268-9500.
Energy is a fundamental part of our everyday lives and is essential to global economic growth. Although most of today’s energy needs are met through the consumption of non-renewable resources such as oil, coal, natural gas, and nuclear sources, there is an incre...
Fluoropolymers and other engineered plastics, such as PEEK (polyether ether ketone), are quickly becoming the materials of choice in global automotive applications. These materials are able to maintain exceptional physical properties in extreme conditions such as ...
Zeus polymer solutions are routinely found in applications where materials are exposed to difficult working conditions and environmental extremes. Our fluoropolymers and engineered plastics are quickly becoming the materials of choice for aerospace manufacturers a...