Aeos® ePTFE

Zeus Aeos ePTFEAeos ePTFE tubing from Zeus is made by expanding PTFE tubing, under controlled conditions, during the manufacturing process. This process alters the physical properties of the tubing by creating microscopic pores in the structure of the material.

The resulting tubing is imparted with unique physical properties that make it ideal for use in medical devices, electronic insulators, high performance filters, and a host of other applications. If you would like to receive Aeos ePTFE samples or literature, please contact us.

Key Properties

Aeos ePTFE differs from regular PTFE tubing in that the material is:

Microporous  Air Permeable  Soft & Flexible 
Biocompatible  Chemically Resistant  High Linear Strength 
Implantable  Chemically Inert  Low Dielectric Constant 
Excellent Radial Expansion  Excellent UV Resistance  USP Class VI Resin 
Low Coefficient of Friction  Watertight (Low Pressure)  Hydrophobic 

Zeus Aeos ePTFE Capabilities

Through extensive investments in Research and Development, Zeus has developed a wide range of Aeos ePTFE processing capabilities. This broad control over the manufacturing process allows Zeus to manipulate the physical and mechanical properties of the material. All Aeos ePTFE produced by Zeus is based on specific customer specifications and the chart below should serve as a general capability guide. If your design requires a product with dimensions outside the standard ranges listed below, please contact us to discuss your needs and we will work with you to develop an appropriate solution.

Aeos ePTFE Capabilities (Inches)


Tubing

ID

TOL

WALL

TOL

IND (µ)

TOL

IND (µ)

TOL

Sub-Lite-Wall®

0.014- 0.050

+/-0.003

0.0015 - 0.005

+/-0.0015

5-60

+/-15

60-100

+/-25


0.051-0.150

+/-0.005

0.002-0.005

+/-0.0015

5-60

+/-15

60-100

+/-25 

Thin Wall

0.030-0.250

+/-0.005

0.005-0.010

+/-0.002

5-60

+/-15

60-100

+/-25


0.251-0.500

+/-0.010

0.005-0.010

+/-0.002

5-60

+/-15

60-100

+/-25

Standard

0.030-0.250

+/-0.007

0.010-0.065

+/-0.005

5-60

+/-15

60-100

+/-25


0.251-0.500

+/- 0.010

0.010-0.065

+/-0.005

5-60

+/-15

60-100

+/-25 

Large Tube

0.500-0.800

+/-0.015

0.010-0.030

+/-0.005

5-60

+/-15

60-100

+/-25


0.500-0.800

+/-0.015

0.031-0.065

+/-0.010

5-60

+/-15 60-100

+/-25

Monfilament - Beading

OD

TOL

IND (µ)

TOL

Standard Tenacity

0.005-0.080

+/-0.002

5-30

+/-10

0.080-0.250

+/-0.003

5-30

+/-10

0.250-0.400

+/-0.005

5-30

+/-10

High Tenacity Breaking Strength
<=15,000PSI

0.007-0.030

+/-.005

-

-

Ribbon - Sheet

Width

TOL

Thickness

TOL

IND (µ)

TOL


0.250-1.00 +/-0.020 0.005-0.020 +/-0.0015 5-30 +/-10
1.00-4.00 +/-0.050 0.005-0.020 +/-0.0015 5-30 +/-10

Membrane

Roll Width

TOL

Thickness

TOL

Pore Size (µ)

Basis Weight (gsm)

 

6-18

+/-0.050

0.00015-0.001

+/-50%

0.20-1.0

1.5-7.5

6-14

+/-0.050

0.0005-0.003

+/-30%

0.20-1.0

7.5-2.0

Custom
Tubing

ID

TOL

Wall

TOL

IND (µ)

 TOL

IND (µ)

TOL

 Biaxially Oriented

0.200-0.600

+/-1.5%

0.0015-0.010

+/-50%

5-60

+/-15

60-100

+/-25

0.600-0.800

+/-1.5%

0.006-0.010

+/-50%

5-60

+/-15

60-100

+/-25

0.800-1.400

 +/-2%

0.005-0.010

+/-50%

5-60

+/-15

60-100

+/-25

The dimensions of the tubing, as well as the IND and porosity ranges, can be designed to match your proprietary specifications.

Tubing 

Aeos ePTFE Multi-Lumen 

OD Range = <1.5" 

Variable Porosity 

ID Range = >0.015" 

Long Continuous Lengths 

Monofilament 

Custom Material Properties

OD = >0.005" 

 

IND Range

1µ-200µ + max 120

Zeus has expanded capabilities with Aeos ePTFE in forms such as:

  • Tubing
  • Multilumen
  • Profiles
  • Membrane
  • Sheet material
  • Ribbon
  • Biaxial oriented material
  • Laminations e.g. urethane / Aeos ePTFE

Zeus Support 

For 40 years Zeus has been assisting medical device engineers bring their concept and ideals to reality. Today, we work closely with numerous manufacturers to confidentially assist them in the development of new products and technology.  
 

Test Reports  Technical Sales Staff 
SEM Analysis  R&D Engineering Support 
Custom Packaging  Product Development 
Medical Grade Inspection  Confidential Support 
Porosity/Filtration Testing  Contract Research

Implantation

The structure of Aeos ePTFE is unique in that the material is made up of a number of solid nodes inter-connected by a matrix of thin fibrils. The spacing between the nodes (IND) is what allows the material to excel in applications requiring cellular ingrowth.

ePTFE is well known in medical research papers for its endothelization and thrombogenic properties. PTFE resin has long been utilized for implantable medical devices due to its biocompatibility and proven track record. Zeus has performed independent testing and holds USP Class VI certification for our PTFE resins. If you would like to receive Aeos ePTFE samples or literature, please contact us.       

Internodal Distance (IND)Zeus Internodal Distance (IND)

The amount of expansion in IND is a measure of the average distance between the material's nodes. Zeus is experienced in manufacturing Aeos ePTFE with IND sizes ranging from 1µ to over 200µ (120).

Zeus Tubing and other Products

Need More Information?

Contact us now to evaluate samples of our extruded tubing or request a quote. To request part numbers or locate regional distributors, contact a technical account manager at 1.800.526.3842 or 1.803.268.9500.

Zeus Online Catalog Available

Please click here to access our catalog for downloading.

*The information in the Zeus website, catalog, and other sources present and discuss generally accepted properties for non-pigmented virgin polymer resins from which ZEUS fabricates its line of extruded products. Actual properties may change due to processing method, resin grade, extruded dimensions, and other variables. It is the end user's responsibility to fully evaluate and test the fitness of the product for their specific application.